Volkswagen 01M Transmission. Manual - part 6

 

  Index      Volkswagen     Volkswagen 01M Transmission - service manual 2001 year

 

Search              

 

 

 

 

 

 

 

  

 

Content   ..  4  5  6  7   ..

 

 

Volkswagen 01M Transmission. Manual - part 6

 

 

N89-EV2

"ON"

N88-EV1

"ON"

N92-EV5

"ON*"

N90-EV3

"OFF"

N91-EV4

"ON"

N9

4

-E

V7

"

O
N"

N

93
-E
V6

"

MO

D

"

X

CONVERTOR

REG. VALVE

SOLENOID

REG. VALVE

MANUAL "1"

LOCKING VALVE

MAIN

REG. VALVE

BOOST

REG. VALVE

x

x

x

x

x

x

x

x

x

x

x

x

x

x

K3 CLUTCH

REG. VALVE

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

B2 SHIFT

VALVE

K1/B1 SHIFT

VALVE

B1 APPLY

VALVE

K3 SHIFT

VALVE

CONVERTER

CLUTCH

APPLY VALVE

MANUAL

VALVE

K3/MANUAL "1"

LOCKING VALVE

K1 CLUTCH

REG. VALVE

X

X

X

x

x

x

x

1

2

3

D

R

N

P

.030"

.045"

.044"

.030"

.030"

.030"

.030"

.030"

.030"

.039"

.039"

.046"

.078"

.039"

.040"

.030"

.047"

.040"

.040"

.079"

.078"

.058"

.058"

.038"

.098"

.063"

.058"

.079"

FILTER

SUMP

MAIN LINE

PORT

to cooler 

X

X

X

X

X

X

X

2-3

TIMING

VALVE

K1

CONTROL

VALVE

B2-BRAKE

REG. VALVE

x

x

K2 CLUTCH

.056"

.056"

.057"

.063"

.048"

.044"

SUCTION

OUTPUT

on

Torque

Converter

Clutch

off

"01M"

OVERDRIVE RANGE

4th GEAR TCC "ON"

COOLER

from cooler 

LUBRICATION

LEGEND

MAIN LINE PRESSURE

SOLENOID REG.PRESSURE

PUMP SUCTION

CONVERTER RELEASE 

(TCC

 

ON)

CONNECTED CIRCUIT

K1 CLUTCH PREFILL (10psi.)

CONVERTER REG.PRESSURE

LUBE PRESSURE

SOLENOID APPLICATION

N88-EV1

ON

ON

ON

ON

MOD*

ON*

MOD* = MODULATING

* = ON BRIEFLY DURING THE

     ENGAGEMENT THEN OFF

OFF

N89-EV2

N90-EV3

N91-EV4

N92-EV5

N93-EV6

N94-EV7

B1 BRAKE

X

K1 CLUTCH

B2 BRAKE

K3 CLUTCH

1

2

3

4

INDEX

N89-EV2

"OFF"

N88-EV1

"OFF"

N92-EV5

"ON*"

N90-EV3

"ON"

N91-EV4

"OFF"

N

94
-E
V7

"

O
F

F

"

N

93-E

V6

"M

OD

"

X

CONVERTOR

REG. VALVE

SOLENOID

REG. VALVE

MANUAL "1"

LOCKING VALVE

MAIN

REG. VALVE

BOOST

REG. VALVE

x

x

x

x

x

x

x

x

x

x

x

x

x

x

K3 CLUTCH

REG. VALVE

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

B2 SHIFT

VALVE

K1/B1 SHIFT

VALVE

B1 APPLY

VALVE

K3 SHIFT

VALVE

CONVERTER

CLUTCH

APPLY VALVE

MANUAL

VALVE

K3/MANUAL "1"

LOCKING VALVE

K1 CLUTCH

REG. VALVE

X

X

X

x

x

x

x

1

2
3

D

R

N

P

.030"

.045"

.044"

.030"

.030"

.030"

.030"

.030"

.030"

.039"

.039"

.046"

.078"

.039"

.040"

.030"

.047"

.040"

.040"

.079"

.078"

.058"

.058"

.038"

.098"

.063"

.058"

.079"

FILTER

SUMP

MAIN LINE

PORT

to cooler 

X

X

X

X

X

X

X

2-3

TIMING

VALVE

K1

CONTROL

VALVE

B2-BRAKE

REG. VALVE

x

x

K2 CLUTCH

K3 CLUTCH

.056"

.056"

.057"

.063"

.044"

SUCTION

OUTPUT

on

Torque

Converter

Clutch

off

"01M"

MANUAL "1" RANGE

1st GEAR

COOLER

from cooler 

B2 BRAKE

LUBRICATION

LEGEND

MAIN LINE PRESSURE

SOLENOID REG.PRESSURE

PUMP SUCTION

CONNECTED CIRCUIT

CONVERTER REG.PRESSURE

LUBE PRESSURE

K1 CLUTCH PREFILL (psi.)

SOLENOID APPLICATION

N88-EV1

OFF

OFF

OFF

OFF

MOD*

ON*

MOD* = MODULATING

* = ON BRIEFLY DURING THE

     ENGAGEMENT THEN OFF

ON

N89-EV2

N90-EV3

N91-EV4

N92-EV5

N93-EV6

N94-EV7

X

K1 CLUTCH

.048"

3

1

2

4

B1 BRAKE

INDEX

Technical Service Information

VALVE BODY MAPPING

HOW TO USE THIS MANUAL:

All castings and spacer plates have been numbered so they can be 

identified in an oil circuit diagram. Example: 329U passage is 

located in the Upper valve body (300U series). This passage can 

now be located in the partial oil circuit diagram shown above. 

Spacer plate orifice sizes and locations are also identified in the oil 

circuit diagram labled Valve body Mapping.

329U

331U

324U

319U

306U

314U

307U

342U

330U

325U

338U

317U

308U

339U

315U

301U

322U

303U

340U

341U

336U

336U*

335U

323U

305U

318U

305U*

309U

304U

313U

328U

334U

333U

332U

337U

327U

326U

320U

311U

321U

310U

316U

302U

312U

329U

331U

324U

319U

330U

325U

338U

334U

302U

328U

UPPER VALVE BODY

300U SERIES

K1 CLUTCH

REG. VALVE

X

325U

328U

330U

329U

330L

330L

.063"

330L

331L

PARTIAL HYDRAULIC

SCHEMATIC FOR

K1 CLUTCH REGULATOR VALVE

329U

INDEX

Technical Service Information

3               1

3               1

PP

AUDI AND VOLKSWAGEN 01M VALVE BODY

Upper valve body

Spacer Plate

Main Valve Body

Assembly

Lower valve body

Spacer Plate

Channel Plate

CASE PASSAGES - 100 SERIES

UPPER SPACER PLATE

200 SERIES

UPPER VALVE BODY

300U SERIES

LOWER VALVE BODY

300L SERIES

LOWER SPACER PLATE

400 SERIES

UPPER CHANNEL PLATE

500U SERIES

LOWER CHANNEL PLATE

500L SERIES

INDEX

 

 

 

 

 

 

 

Content   ..  4  5  6  7   ..