Volkswagen 01M Transmission. Manual - part 67

A-3

2

2

2

2

AISIN

AISIN

AISIN

AISIN

8 8

6 0

8 8

6 0

8 8

6 0

8 8

6 0

1

1

1

1

9A

N3K0

1755

9AN3

K0

1762

8BA

3K

0163

1

9A

N3K0

1748

9A

N3K

017

42

4AM

3K03O

18

142

7

AT

INSTALL WHITE OSS

CONNECTOR ONTO

THIS BRACKET

INSTALL WHITE OSS

CONNECTOR ONTO

THIS BRACKET

WHITE OSS HARNESS

CONNECTOR

WHITE OSS HARNESS

CONNECTOR

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Technical Service Information

 24  8-WAY CASE CONNECTOR AND HARNESS ASSEMBLY.
 25  14-WAY CASE CONNECTOR AND HARNESS ASSEMBLY.
 26  CASE CONNECTOR RETAINING BOLT/STUD.

25

26

24

"O" RING

"O" RING

16-WAY

SOLENOID

CONNECTOR

16-WAY

SOLENOID

CONNECTOR

8-WAY

SENSOR

CONNECTOR

8-WAY

SENSOR

CONNECTOR

"O" RING

TRANSMISSION ASSEMBLY (CONT'D)

Continued on Page 128

 57. Install White OSS harness connector onto the 
       solenoid retaining bracket (See Figure 232).
 58. Install new "O" ring seals on both pass-thru case
             connector and wire harness assemblies and install
             them into their proper case bores, as shown in
       Figure 233.
 59. Install the retaining "stud" bolt, as shown in
             Figure 233, torque to 11 N·m (97 in.lb.).
 60. Install new "O" ring seal onto temp sensor, as
       shown in Figure 233.

Figure 232

Figure 233

A-3

2

2

2

2

AISIN

AISIN

AISIN

AISIN

8 8

6 0

8 8

6 0

8 8

6 0

8 8

6 0

1

1

1

1

9A

N3K

017

55

9AN3

K0

17

62

8BA

3K

016

31

9A

N3K

017

48

9A

N3K

0174

2

4AM

3K03

O18

142

7

AT

TRANSMISSION ASSEMBLY (CONT'D)

Continued on Page 129

 61. Install transmission temp sensor into valve body, 
             as shown in Figure 234, install retaining bracket
             and torque to 11 N·m (97 in.lb.).
 62. Connect White OSS sensor connector to White 
             connector on solenoid bracket (See Figure 235).
 63. Connect Yellow ISS sensor connector to Yellow 
             connector located on oil pump (See Figure 235).
 64. Connect all solenoids using the chart that you 
       prepared during disassembly (See Figure 235).
 65. Install new "O" ring seal on new oil filter as 
             shown in Figure 236, and lube "O" ring with a
       small amount of Trans-Jel®.
 66. Install oil filter and torque the 3 retaining bolts
             to 11 N·m (97 in.lb.)  (See Figure 236).

Figure 236

Figure 235

Figure 234

A-3

2

2

2

2

AISIN

AISIN

AISIN

AISIN

8 8

6 0

8 8

6 0

8 8

6 0

8 8

6 0

1

1

1

1

9A

N3K

017

55

9A

N3

K0

17

62

8B

A3K

016

31

9A

N3K

017

48

9A

N3K

0174

2

4A

M

3K

03

O18

142

7

AT

 325  TFT SENSOR RETAINING BRACKET BOLT, 12.0 MM  (0.472").
 326  TFT SENSOR RETAINING BRACKET.

326

OUTPUT SPEED

SENSOR CONNECTOR

OUTPUT SPEED

SENSOR CONNECTOR

TEMP

SENSOR

TEMP

SENSOR

INPUT SPEED SENSOR

CONNECTOR, DOWN

AT THE OIL PUMP

INPUT SPEED SENSOR

CONNECTOR, DOWN

AT THE OIL PUMP

A-3

2

2

2

2

AISIN

AISIN

AISIN

AISIN

8 8

6 0

8 8

6 0

8 8

6 0

8 8

6 0

1

1

1

1

9A

N3K

017

55

9A

N3

K0

17

62

8B

A3K

016

31

9A

N3K

017

48

9A

N3K

0174

2

4A

M

3K

03

O18

142

7

AT

 21  OIL FILTER RETAINING BOLTS, 12.0 MM  (0.472") (3 REQUIRED).
 22  OIL FILTER ASSEMBLY.
 23  OIL FILTER TO VALVE BODY "O" RING SEAL.

21

22

23

325

128

Technical Service Information

A-3

2

2

2

2

AISIN

AISIN

AISIN

AISIN

8 8

6 0

8 8

6 0

8 8

6 0

8 8

6 0

1

1

1

1

9A

N3K0

1755

9AN3

K0

1762

8BA

3K

0163

1

9A

N3K0

1748

9A

N3K

017

42

4AM

3K03O

18

142

7

AT

JP

  57344

-01

09D 321 361

>Fe/Zn<

 14  ATF CHECK PLUG "O" RING SEAL.
 15  ATF CHECK PLUG.
 16  OIL PAN DRAIN PLUG SEAL WASHER.
 17  OIL PAN DRAIN PLUG.
 18  OIL PAN RETAINING BOLTS, 24 MM (.945"), 8 OR 16 REQUIRED.
 19  OIL PAN (MODEL SENSITIVE, 8 OR 16 RETAINING BOLTS).
 20  OIL PAN GASKET (MODEL SENSITIVE, 8 OR 16 RETAINING BOLTS).

14

15

16

17

18

19

20

Figure 237

Figure 238

 67. Install the five oil pan magnets between the ribs
             provided in the oil pan, as shown in Figure 237.
 68. Install new oil pan gasket on the oil pan, as 
       shown in Figure 238.
 69. Install the oil pan and gasket onto the case, as
       shown in Figure 238.
 70. Install the required amount of oil pan retaining 
             bolts and torque to 11 N·m (97 in.lb.).
       Note: Some models require 8 bolts and some
             models require 16 bolts as cases are different.
       Refer to Page 28.
 71. Install new "O" ring on oil pan "check" plug, as
             shown in Figure 238, and torque check plug to
       28 N·m (20 ft.lb.).

TRANSMISSION ASSEMBLY (CONT'D)

Continued on Page 130

129

Technical Service Information

JP

  57344-01 
09D 

32

1 36

1

>Fe/

Zn<

OIL PAN MAGNET POSITIONS

5 Magnets

    9  DRIVESHAFT YOKE RETAINING NUT.
 10  DRIVESHAFT YOKE.
 11  MOUNTING PL ATE RETAINING BOLTS  (8 REQUIRED).
 12  MOUNTING PL ATE.
 13  REAR TRANSMISSION YOKE SEAL.   

9

10

11

12

13

2WD MODELS ONLY

 13  REAR TRANSMISSION SEAL.   

13

4WD MODELS ONLY

Figure 239

Figure 240

TRANSMISSION ASSEMBLY (CONT'D)

Continued on Page 131

 72. If you are working on a 4WD version you should
             have already installed the rear seal during case
             component assembly.  If not, install the rear seal
       as shown in Figure 239.
 73. If you are working on a 2WD version, as shown
             in Figure 240, install the rear seal.
 74. Install mounting plate, as shown in Figure 240,
             and the eight mounting plate retaining bolts.
 75. Torque the eight mounting plate bolts down to 
       55 N·m (40 ft.lb.).
 76. Install the drive shaft yoke and retaining nut, as
             shown in Figure 240, and torque retaining nut to
       82 N·m (60 ft.lb.).
 77. Stake the nut in place into the groove in threads
             in the output shaft using a punch.

130

Technical Service Information